05 Apr 2021 |
Research article |
Sustainable Development, the Circular Economy and Environmental Issues , Innovative Materials and Advanced Manufacturing
Increasing the Range of Low-Speed Electric Vehicles
CAPSolar, a new company that designs solar PV modules for low-speed electric vehicles, has been part of the Centech Propulsion Program since September 2020. The company also received the Solar Impulse Efficient Solution award.
@CAPSolar. All rights reserved.
Sustainable mobility includes several solutions: reduced travel, public transit, active transportation, electric cars, etc. A lesser-known solution in North America is the low-speed electric vehicle (LSV), a small 100% urban electric vehicle with a maximum speed of around 35 km/h. It consumes very little energy and is well suited for short-distance travel. CAPSolar, a start-up company in the Centech hub, plans to increase the range of these vehicles by harnessing solar energy.
Successful Preliminary Tests
Commercial solar panels were coupled with non-optimized MPPT charge controllers and installed on the roof of three LSVs: a Yamaha Drive golf cart (7.56 kWh 48-V AGM battery; 2.6 kW motor), a Polaris GEM E6 (12.56 kWh 48-V AGM battery; 6.5 kW motor) and a Kargo EV (15.84 kWh 48-V battery; 6 kW motor). The preliminary tests, carried out under different conditions, demonstrated the feasibility of the concept and have aroused interest from industrial partners in the project. CAPSolar members are now developing a new prototype with customized solar PV panels and an optimized charge controller designed specifically for this application. With this new prototype, they expect a 15–20% increase in range, depending on vehicle size and battery capacity, as well as a longer battery life.
Toward a More Efficient Prototype
When analyzing the data collected during the preliminary tests, CAPSolar members estimated that about 66% of the solar panel’s production capacity was lost. The residential solar panel used in the tests, designed for static applications, was one cause of this huge loss. This is because standard solar panels are designed to be installed in a fixed, unshaded location and oriented to maximize the angle of incidence of the sun’s rays. The CAPSolar team partnered with the Aero-Thermo-Mechanics Research Laboratory of the Université Libre de Bruxelles and Soltech, a solar panel manufacturer, to design new solar panels that can accommodate the changing sunlight conditions of the application. However, the key to increasing efficiency lies in optimizing the charge controller.
A New Paradigm in Charge Controllers
Conventional solar applications are designed to produce the energy required to meet the power demand of a load. Most charge controllers on the market therefore adapt a high voltage to a lower voltage, which is suitable for the batteries, thus maximizing the charging voltage. CAPSolar’s load control project is based on a completely different paradigm: the solar panels produce only a limited portion of the power consumed by the car’s engine. In a way, they allow the battery to discharge more slowly. The challenge here is to properly optimize the energy transfer from the panels, while maximizing their production and protecting the battery pack from overloads or deep discharges in order to increase their lifespan. This type of application differs from what is out there at the moment.
Optimizing the charge controller was entrusted to the t3e-Industrial Research Group in Technologies of Energy and Energy Efficiency at ÉTS, headed by Professor Daniel R. Rousse. The developed technology, in addition to increasing the attractiveness of LSVs for short-distance travel, will pave the way to other solar applications.
Edouard Verhaeghe is pursuing a Master’s degree at the ÉTS Department of Electrical Engineering.
Program : Mechanical Engineering
Research laboratories : t3e-Industrial Research Group in Technologies of Energy and Energy Efficiency
Samy Benhamza is CEO and founding member of CAPSolar.
Daniel R. Rousse
Daniel R. Rousse is a professor in the ÉTS Department of Mechanical Engineering, and Director of the t3e-Industrial Research Group in Technologies of Energy and Energy Efficiency.
Program : Mechanical Engineering Renewable Energy and Energy Efficiency Engineering
Research laboratories : t3e-Industrial Research Group in Technologies of Energy and Energy Efficiency CÉRIÉC – Centre for Intersectoral Study and Research into the Circular Economy
Research laboratories :